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Overall equipment effectiveness

Overall equipment effectiveness

Search complete. 229 mentions across 44 episodes found for "Overall equipment effectiveness".

Oct 30, 2026

Katherine BloughHOST
0:31
Not just technically, but intuitively, with the kind of physical familiarity that comes from daily contact with specific equipment over a long time.
Katherine BloughHOST
0:41
When the plant deployed its new connected factory platform, real-time OEE dashboards at each work center, production pacing indicators visible to the whole floor, individual operator performance metrics available to supervisors in the management system, Maria was the person whose reaction the plant manager watched most carefully.
Katherine BloughHOST
1:01
Because he knew that if Maria decided the new system was something to work around rather than with, the rest of the floor would follow her lead within a week.
Katherine BloughHOST
1:10
The first three weeks were difficult.

20 MINS LATER

Katherine BloughHOST
21:05
The most effective approaches I have seen share three characteristics.
Katherine BloughHOST
21:09
First, they are grounded in operational scenarios rather than the system features.
Katherine BloughHOST
21:14
Instead of, here's how the OEE dashboard works, they ask, here's a scenario where your OEE dropped last Tuesday.
Katherine BloughHOST
21:21
What does the dashboard tell you? What does it not tell you? And what would you do? Learning to use a system in the context of decisions you actually make is dramatically more effective than learning its features in the abstract.
Mirko PetersHOST
59:57
It depends on the definition the plant adopts, and that choice needs to be explicit.
Mirko PetersHOST
60:01
If one team excludes changeovers and another includes them, the resulting OEE difference partly describes their calculation choices rather than a difference in how effectively their equipment produces.
Mirko PetersHOST
60:10
You're comparing definitions, not performance.
Mirko PetersHOST
60:12
Use an approved value applicable to the product and operation, with its effective period recorded.
Mirko PetersHOST
60:24
When a machine runs different products during the period, calculate expected production time using the applicable reference for each product before combining the results for the measure.
Mirko PetersHOST
60:33
One average cycle time won't capture the real variation.
Mirko PetersHOST
60:36
For an OEE measure based on first pass good output, a piece needing rework doesn't count as good on its initial pass, even if the plant later accepts it.
Mirko PetersHOST
60:44
The rule needs to be written down and consistently applied.
Alissa DalyGUEST
51:21
But plenty of clients are starting at the assessments and kind of roadmap phase.
Alissa DalyGUEST
51:27
Plenty of clients are starting with the implementation side of things, taking a look at one line, one OEE pilot, and that's a perfectly good place to start as well.
Matt SoucyHOST
51:38
Good perspective.
Matt SoucyHOST
51:39
Really kind of gives the full gauntlet of what we're trying to do here.
Casey FlanaganNARRATOR
0:22
Hi, I'm Casey Flanagan, Associate Editor with ProFoodWorld.
Casey FlanaganNARRATOR
0:25
This AI generated podcast episode covers how food and beverage manufacturers can turn overall equipment effectiveness or OEE from a passive scoreboard into an active driver of plant performance.
Casey FlanaganNARRATOR
0:36
It highlights how establishing honest baselines, breaking losses into availability, performance and quality, and using digital tools for real time coaching can shift operations toward continuous improvement.
speaker_2HOST
0:48
What if I told you the manufacturing metric that your plant floor is completely obsessing over is actually destroying your productivity?
speaker_3HOST
0:55
Yeah, that's a tough pill to swallow, but it is happening everywhere.
speaker_2HOST
0:58
So in this deep dive, we're going to explore how digital tools can actually transform overall equipment effectiveness or OEE.
speaker_3HOST
1:06
Yeah, moving it from just a static recording scoreboard into an active real-time driver of plant performance.
speaker_2HOST
1:13
Exactly.
speaker_0HOST
16:24
Where was damage happening in a bottling process? SmartSkin provided the answer.
Kumaran ThillainadarajahGUEST
16:32
Before SmartSkin, plants measured the output, OEE, speed of line, container damage, but they never knew what was causing those numbers.
Kumaran ThillainadarajahGUEST
16:49
We help them measure container handling.
Kumaran ThillainadarajahGUEST
16:52
The initial concept was that we could reduce glass breakage, but reducing glass breakage is the very tip of the iceberg.
Kumaran ThillainadarajahGUEST
16:59
It's one application for our technology.
Kumaran ThillainadarajahGUEST
17:02
Really, what we do is we help plants understand container handling, which is something that they were never able to do before.
Kumaran ThillainadarajahGUEST
17:10
So plants measure OEE, which is operational efficiency, But that's the output of all these other factors.
Kumaran ThillainadarajahGUEST
17:22
So they never understood why their OEE was down or what was causing them to damage their
Colin DenihanGUEST
18:51
No, when I say autonomy, they have accountability for their P&L.
Colin DenihanGUEST
18:55
They have accountability for the OEE numbers.
Colin DenihanGUEST
18:57
They have accountability for their quality and accountability on their gross margin.
Colin DenihanGUEST
19:00
They are still getting the support from our home corporate office.
Kirsten FailingGUEST
40:20
Just really settling in with that and then taking a bead and letting it work for a while.
Kirsten FailingGUEST
40:26
The second one to me is OEE.
Kirsten FailingGUEST
40:29
So we've tackled several foundational items like our quality rate.
Kirsten FailingGUEST
40:34
We did a big project a couple of years ago where we went from like 85% first pass yield and now we're at 96%, which with tight tolerances, we're very proud of.
Aron KolosikHOST
12:16
Look at your technology, too, as part of this processes and systems.
Aron KolosikHOST
12:20
Is my ERP system giving me what I need? Is my manufacturing excellence system or OEE tracking giving me what I need? You need to assess your processes and your systems.
Aron KolosikHOST
12:33
Are they working and not working for you versus what you would expect? from a plant or an operation like yours.
Aron KolosikHOST
12:40
So again, working, not working on processes and systems.
Aron KolosikGUEST
34:01
We made shampoo, Pantene, and Head & Shoulders back in the day.
Aron KolosikGUEST
34:04
And they run 380, 400 bottles a minute on that line, and our job was to drive OEE.
Aron KolosikGUEST
34:09
and i remember telling people at that time again as a young leader hey you need to have your head on a swivel like these were literally my words you need to have a head on this well you need to be looking to see where the next thing's going down and get there before it causes the line to go down but what that created was this hustle culture of like we were manhandling the results if you will and so they were they were incredibly reactive so our our time between going down and going back up it was really really short but the problem was we were still going down And when you pull off the energy or the focus, those aren't unsustainable.
Aron KolosikGUEST
34:42
And I'm telling people to hustle and move and move faster culturally versus the opposite, which is, hey, let's focus on why are we going down and let's figure out how do we extend the length of the run so you can actually see what happened when you went down and look and observe.
Mirko PetersHOST
48:41
Removing uncertain intervals can make the remaining operating period appear better than the full record supports.
Mirko PetersHOST
48:45
This becomes particularly sensitive with overall equipment effectiveness, or OEE.
Mirko PetersHOST
48:50
OEE combines availability, performance and quality, and each factor depends on agreed definitions of the time, output and acceptable production included in its calculation.
Mirko PetersHOST
48:59
Availability compares operating time with planned production time.
Mirko PetersHOST
49:02
Production needs to define which scheduled periods belong in that denominator, including how breaks, planned maintenance and other agreed exclusions affect the time against which availability gets judged.
Mirko PetersHOST
49:56
An interruption too short for the collection method to capture can't become a reliably measured microstop simply because the reporting team chooses a threshold that includes it.
Mirko PetersHOST
50:05
Quality also needs a defined counting basis.
Mirko PetersHOST
50:08
For the OEE calculation, agree which output counts as total production and which output counts as acceptable production.

34 more episodes mention Overall equipment effectiveness.

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